drhoads: Well, some of the codes work. I just got falcon in the game. Seems that there are lots of extra codes on the internet that don't seem to work?
The reason they don't work is that apparently most password lists on the web are for console versions of the game which appear to have more passwords than the PC version. Console versions seem to have them for each level while there's only four checkpoints per difficulty setting in the PC version (+ a password for the final cutscene... for each difficulty level).
I haven't beaten the entire game yet but so far [url=http://www.gamewinners.com/Cheats/index.php/Star_Wars:_Rebel_Assault_(PC)]this list[/url] is identical with all the passwords I have discovered in the GOG version.
And yeah, I'm aware that this thread is ancient but I figured that this would be helpful to others with the same problem (especially if you mark this post as the solution).